Operations & Maintenance Archives - Chemical Engineering https://www.chemengonline.com/category/operations-maintenance/ Chemical Engineering essentials for the global chemical processing industries (CPI) Wed, 31 Jul 2024 18:59:38 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.2 Benefiting from Nozzle Flexibility in Piping Design https://www.chemengonline.com/nozzle-flexibility/ https://www.chemengonline.com/nozzle-flexibility/#respond Thu, 01 Aug 2024 00:00:00 +0000 https://www.chemengonline.com/?p=278687 The inclusion of nozzle flexibility (directional spring rate) in pipe-stress analysis results in more realistic piping reactions on pressure-vessel nozzles, whereby it will be easier to meet the limited

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Improving PRV Cost of Ownership with Upstream Rupture Discs https://www.chemengonline.com/improving-prv-cost-of-ownership-with-upstream-rupture-discs/ https://www.chemengonline.com/improving-prv-cost-of-ownership-with-upstream-rupture-discs/#respond Thu, 01 Aug 2024 00:00:00 +0000 https://www.chemengonline.com/?p=278724 The costs associated with installing and maintaining pressure-relief valves (PRVs) can often be reduced by equipping systems with upstream rupture discs

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Modular Construction: Choosing the Optimal Module Type https://www.chemengonline.com/modular-construction-2/ https://www.chemengonline.com/modular-construction-2/#respond Mon, 01 Jul 2024 00:00:00 +0000 https://www.chemengonline.com/?p=276305 Plant process modules are not a one-size-fits-all solution. These considerations can help determine the best size for your project With the growing recognition of the advantages of modular construction over

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A Holistic Approach to Asset Risk Management: Is it All or Nothing? https://www.chemengonline.com/a-holistic-approach-to-asset-risk-management-is-it-all-or-nothing/ https://www.chemengonline.com/a-holistic-approach-to-asset-risk-management-is-it-all-or-nothing/#respond Wed, 01 May 2024 00:00:00 +0000 https://www.chemengonline.com/?p=272674 By combining mechanical integrity and reliability programs into a single framework, plants can streamline their asset maintenance strategies and mitigate all types of risk

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Innovations in Seals and Gaskets Boost Reliability https://www.chemengonline.com/seals-and-gaskets/ https://www.chemengonline.com/seals-and-gaskets/#respond Mon, 01 Apr 2024 00:00:00 +0000 https://www.chemengonline.com/?p=270712 New designs and materials overcome high temperatures, pressures and aggressive media In the chemical process industries (CPI), standard equipment is often capable of working universally across many

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Calibration of Weighing Instruments https://www.chemengonline.com/calibration-of-weighing-instruments/ https://www.chemengonline.com/calibration-of-weighing-instruments/#respond Fri, 01 Mar 2024 00:00:00 +0000 https://www.chemengonline.com/?p=268362 A guide to the practical considerations of calibrating weighing instruments is presented here Throughout the chemical process industries (CPI), weighing instruments find a range of important uses and are often

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Making the Invisible Visible with Electromagnetic Flowmeters https://www.chemengonline.com/electromagnetic-flowmeters/ https://www.chemengonline.com/electromagnetic-flowmeters/#respond Fri, 01 Mar 2024 00:00:00 +0000 https://www.chemengonline.com/?p=268407 The patented technology to measure buildup can be used to optimize cleaning cycles and avoid unplanned shutdowns To keep operations at peak efficiency, process systems must be kept as clean as possible

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Corrosion Prevention for Heating and Cooling Systems https://www.chemengonline.com/corrosion-prevention-for-heating-cooling-systems/ https://www.chemengonline.com/corrosion-prevention-for-heating-cooling-systems/#respond Mon, 01 Jan 2024 00:00:00 +0000 https://www.chemengonline.com/?p=262642 Cooling and heating are integral parts of the chemical process industries (CPI), and without them, many processes simply cannot function. While one would hope that the natural ingenuity and problem-solving skills of mechanically-minded maintenance teams would know all the tricks of the trade to keep a chemical plant functioning optimally, this should not be taken for granted. In every industry, professionals must continue to learn and grow in their skills while staying abreast of technologies that can improve routine maintenance. One of these areas is corrosion protection, which can have a significant impact on the longevity of process heating and cooling equipment and whether or not unwelcome corrosion-related interruptions occur. Awareness of the proper tools for prevention can make a significant difference.

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From Waste to Resource: Avoiding Fouling in Ammonia Recovery https://www.chemengonline.com/from-waste-to-resource-avoiding-fouling-in-ammonia-recovery/ https://www.chemengonline.com/from-waste-to-resource-avoiding-fouling-in-ammonia-recovery/#respond Mon, 01 Jan 2024 00:00:00 +0000 https://www.chemengonline.com/?p=262645 Ammonia recovery technology converts waste ammonia into a useful resource, but fouling can be a significant issue in these processes. Fouling occurs when unwanted substances accumulate on heat-transfer surfaces, reducing the efficiency of the ammonia recovery process. Effective fouling-control strategies are therefore essential to ensure efficient and sustainable ammonia recovery operations. Common fouling-control strategies include chemical cleaning, mechanical cleaning and filtration. Implementing these strategies early in the design process is important to minimize fouling and maximize ammonia recovery efficiency. Furthermore, an understanding of the different equipment and process-technology configurations during the early design stage can help to reduce the risks for fouling. This article examines various ammonia recovery technologies and discusses design considerations related to fouling.

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Recently published books for the CPI: January 2024 https://www.chemengonline.com/recently-published-books-for-the-cpi-january-2024/ https://www.chemengonline.com/recently-published-books-for-the-cpi-january-2024/#respond Tue, 26 Dec 2023 12:07:22 +0000 https://www.chemengonline.com/?p=262691 The following is a selection of recently published books with potential relevance to various parts of the chemical process industries (CPI).  Process Design for Cryogenics. By Alexander Alekseev, Wiley-VCH Publishing, 2024, 384 pages, $160.00. Handbook of Construction Management for Instrumentation and Controls. By K. Srinivasan, T.V. Vasudevan, S. Kannan and D. Ramesh Kumar, Wiley Publishing, […]

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